ABB CI853 3BSE018103R1 Dual RS232 Serial Communication Interface Module, AC800M 800xA DCS COMLI & Modbus RTU Adapter, Industrial Automation Spare Part

  1. CI853 3BSE018103R1
  2. CI854BK01 3BSE069449R1
  3. CI855 3BSE018106R1
  4. CI856 3BSE026055R1
  5. CI857 3BSE018108R1
  6. CI858 3BSE018109R1
  7. CI867K01 3BSE030220R1
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Description

ABB CI853 3BSE018103R1 Dual RS232 Serial Communication Interface Module, AC800M 800xA DCS COMLI & Modbus RTU Adapter, Industrial Automation Spare Part

 

Product Application

CI853 is a dual-channel RS232 serial communication module for ABB AC800M controller and 800xA DCS system. It enables serial data communication between ABB controllers and third-party instruments, drives, legacy PLCs and metering devices.

  • Power plant auxiliary control system serial data interconnection
  • Petrochemical process control, connection of analytical instruments and flow meters
  • Metallurgy rolling mill and furnace automation serial data exchange
  • Cement kiln monitoring and old automation system retrofit
  • Water & wastewater treatment DCS integration of legacy serial equipment
  • Interconnection between ABB controllers and multi-brand industrial equipment
  • Spare replacement and upgrade for ABB 800xA and AC800M distributed control systems

CI853 3BSE018103R1

Specifications

  • Part Number: CI853, 3BSE018103R1 (also known as CI853K01)
  • Brand: ABB
  • Product Type: Dual RS232 Serial Communication Interface Module
  • Compatible Controller: ABB AC800M, 800xA System
  • Mounting: Rack slot mounting on controller backplane
  • Protection Class: IP20 (cabinet installation only)
  • Dimension: 59 mm W × 185 mm H × 127.5 mm D
  • Weight: Approx. 0.55 kg
  • Power supply: 24VDC supplied via backplane, typical 100mA, max 150mA
  • Power consumption: Typical 2.4W
  • Condition: Original new / refurbished spare available
  • Compliance: CE, ISA 71.04 G3 corrosion resistant coating, IEC EMC standard

 

Parameters

  • Communication Channels: 2 independent RS232-C channels, 8-pin RJ45 female connectors
  • Supported Protocols: Modbus RTU, ABB COMLI, Siemens 3964R, customizable serial protocol
  • Baud Rate: 75 ~ 19200 bps, up to 115200 bps configurable
  • Operation Mode: Master / Slave selectable
  • Galvanic Isolation: 500V AC isolation between communication port and control logic circuit
  • Max modules on CEX bus: Up to 12 units per AC800M controller
  • Hot Swap: Supported
  • Operating Temperature: 0°C ~ +55°C
  • Storage Temperature: -40°C ~ +70°C
  • Relative Humidity: 5%~95% RH, non-condensing
  • Status Indicator: Front panel LED indicators for power, channel communication and fault alarm

 

Key Features

  1. Dual independent RS232-C serial ports, compatible with multiple mainstream serial industrial protocols
  2. Supports Modbus RTU and ABB COMLI for seamless cross-brand device communication
  3. Built-in galvanic isolation to block common-mode interference and protect controller hardware
  4. Hot-swap capable, module replacement without shutting down the whole controller
  5. G3 anti-corrosion PCB coating, reliable performance in heavy industrial corrosive environments
  6. Front LED diagnostic lights for quick identification of communication and hardware faults
  7. Standard CEX bus rack mounting, convenient installation and on-site replacement
  8. Excellent protocol compatibility, ideal spare to integrate legacy serial devices into ABB 800xA DCS

CI853 3BSE018103R1

ABB Same Series Related Models (≥6)

  1. CI853 3BSE018103R1
  2. CI854BK01 3BSE069449R1
  3. CI855 3BSE018106R1
  4. CI856 3BSE026055R1
  5. CI857 3BSE018108R1
  6. CI858 3BSE018109R1
  7. CI867K01 3BSE030220R1

 

Maintenance

  • Routine inspection: Check module LED status, RJ45 connector and serial cable integrity every 6–12 months
  • Clean dust on module surface with dry compressed air; liquid solvent cleaning is strictly prohibited
  • ESD protection must be adopted during disassembly, anti-static wristband required
  • When serial communication failure occurs, verify baud rate, station address, wiring and shielding grounding
  • Do not energize the module if PCB corrosion, burn marks or condensation are found
  • We support function testing, refurbishment and spare replacement service for this serial communication module

 

Installation

  1. Hot-swap replacement can be performed following system safety procedure or cut off cabinet power supply.
  2. Wear anti-static wristband to prevent electrostatic damage to PCB components.
  3. Insert CI853 module into the designated CEX bus slot of AC800M rack, lock the fastening latch.
  4. Connect RS232 serial cables to RJ45 ports, ensure proper cable shielding and grounding.
  5. Configure communication protocol, baud rate and station address via control engineering software.
  6. Check all connections and confirm no loose wiring inside cabinet.
  7. Restore power supply, download controller configuration.
  8. Verify serial communication status, test data exchange with field serial devices and complete commissioning.