Description
ABB CI853 3BSE018103R1 Dual RS232 Serial Communication Interface Module, AC800M 800xA DCS COMLI & Modbus RTU Adapter, Industrial Automation Spare Part
Product Application
CI853 is a dual-channel RS232 serial communication module for ABB AC800M controller and 800xA DCS system. It enables serial data communication between ABB controllers and third-party instruments, drives, legacy PLCs and metering devices.
- Power plant auxiliary control system serial data interconnection
- Petrochemical process control, connection of analytical instruments and flow meters
- Metallurgy rolling mill and furnace automation serial data exchange
- Cement kiln monitoring and old automation system retrofit
- Water & wastewater treatment DCS integration of legacy serial equipment
- Interconnection between ABB controllers and multi-brand industrial equipment
- Spare replacement and upgrade for ABB 800xA and AC800M distributed control systems

CI853 3BSE018103R1
Specifications
- Part Number: CI853, 3BSE018103R1 (also known as CI853K01)
- Brand: ABB
- Product Type: Dual RS232 Serial Communication Interface Module
- Compatible Controller: ABB AC800M, 800xA System
- Mounting: Rack slot mounting on controller backplane
- Protection Class: IP20 (cabinet installation only)
- Dimension: 59 mm W × 185 mm H × 127.5 mm D
- Weight: Approx. 0.55 kg
- Power supply: 24VDC supplied via backplane, typical 100mA, max 150mA
- Power consumption: Typical 2.4W
- Condition: Original new / refurbished spare available
- Compliance: CE, ISA 71.04 G3 corrosion resistant coating, IEC EMC standard
Parameters
- Communication Channels: 2 independent RS232-C channels, 8-pin RJ45 female connectors
- Supported Protocols: Modbus RTU, ABB COMLI, Siemens 3964R, customizable serial protocol
- Baud Rate: 75 ~ 19200 bps, up to 115200 bps configurable
- Operation Mode: Master / Slave selectable
- Galvanic Isolation: 500V AC isolation between communication port and control logic circuit
- Max modules on CEX bus: Up to 12 units per AC800M controller
- Hot Swap: Supported
- Operating Temperature: 0°C ~ +55°C
- Storage Temperature: -40°C ~ +70°C
- Relative Humidity: 5%~95% RH, non-condensing
- Status Indicator: Front panel LED indicators for power, channel communication and fault alarm
Key Features
- Dual independent RS232-C serial ports, compatible with multiple mainstream serial industrial protocols
- Supports Modbus RTU and ABB COMLI for seamless cross-brand device communication
- Built-in galvanic isolation to block common-mode interference and protect controller hardware
- Hot-swap capable, module replacement without shutting down the whole controller
- G3 anti-corrosion PCB coating, reliable performance in heavy industrial corrosive environments
- Front LED diagnostic lights for quick identification of communication and hardware faults
- Standard CEX bus rack mounting, convenient installation and on-site replacement
- Excellent protocol compatibility, ideal spare to integrate legacy serial devices into ABB 800xA DCS

CI853 3BSE018103R1
ABB Same Series Related Models (≥6)
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- CI858 3BSE018109R1
- CI867K01 3BSE030220R1
Maintenance
- Routine inspection: Check module LED status, RJ45 connector and serial cable integrity every 6–12 months
- Clean dust on module surface with dry compressed air; liquid solvent cleaning is strictly prohibited
- ESD protection must be adopted during disassembly, anti-static wristband required
- When serial communication failure occurs, verify baud rate, station address, wiring and shielding grounding
- Do not energize the module if PCB corrosion, burn marks or condensation are found
- We support function testing, refurbishment and spare replacement service for this serial communication module
Installation
- Hot-swap replacement can be performed following system safety procedure or cut off cabinet power supply.
- Wear anti-static wristband to prevent electrostatic damage to PCB components.
- Insert CI853 module into the designated CEX bus slot of AC800M rack, lock the fastening latch.
- Connect RS232 serial cables to RJ45 ports, ensure proper cable shielding and grounding.
- Configure communication protocol, baud rate and station address via control engineering software.
- Check all connections and confirm no loose wiring inside cabinet.
- Restore power supply, download controller configuration.
- Verify serial communication status, test data exchange with field serial devices and complete commissioning.

