Description
ICS TRIPLEX T8431 Trusted TMR Analog Input Module
Product Overview
T8431 is a high‑density 40‑channel TMR analog input module for Rockwell ICS TRIPLEX Trusted SIS safety‑instrumented systemSaul Elect…. It adopts Triple Modular Redundancy (TMR) 2‑out‑of‑3 voting architecture, converts field transmitter 0‑22 mA / 0‑6 VDC analog signals into digital values for safety logic processing. Variant T8431C is conformal‑coated for corrosive cabinet environments. It supports per‑channel line fault monitoring, 1 ms‑resolution on‑board SOE timestamp recording, and hot‑swap online replacement. TÜV certified SIL 3 compliant to IEC 61508. Legacy safety hardware; OEM production discontinued, mainly supplied as spare‑parts for oil‑gas, chemical and power‑plant SIS installations。

T8431
Typical Applications
- Oil‑gas & petrochemical SIS: Process‑variable acquisition for ESD emergency shutdown and F&G fire‑gas safety systems; pressure, flow and temperature transmitter signal collection
- Chemical plant safety interlock: High‑density analog input for large‑scale safety‑instrumented loops
- Power‑plant safety system: Safety‑related analog measurement for boiler and turbine protection
- Off‑shore platform safety cabinet: Field‑signal acquisition under high‑humidity and salt‑spray ambient conditions
- Brown‑field retrofit & spare‑part replacement: Renewal of analog‑input hardware for existing Trusted main / expander chassis
Specifications & Technical Parameters
| Item | Specification |
|---|---|
| Model | T8431; Conformal‑coated variant: T8431C |
| System Compatibility | ICS TRIPLEX Trusted TMR SIS platform |
| Channel Count | 40 TMR analog input channelsNEX Instru… |
| Input Signal | 0‑22 mA current / 0‑6 VDC voltage |
| Resolution | 3.9 µA |
| Calibration Accuracy | 0.03 %; Safety accuracy ±1 % FS |
| Sample Update Time | 0.5 ms |
| SOE Timestamp Resolution | 1 ms |
| Galvanic Isolation | 2500 V impulse withstand isolation |
| Power Supply | 20‑32 VDC, power consumption 15‑18 W |
| Safety Certification | TÜV SIL 3 (IEC 61508) |
| Hot‑swap Support | Yes, online replacement without SIS shutdown |
| Line Diagnostics | Per‑channel configurable open‑circuit / short‑circuit detection |
| Operating Temperature | ‑5 ℃ ~ +60 ℃ |
| Storage Temperature | ‑25 ℃ ~ +85 ℃ |
| Humidity | 5‑95 % RH, non‑condensing |
| Indicators | Front‑panel LED for slice health, channel fault and module status |
| Mounting | Single‑slot plug‑in for Trusted main / expander chassis |
| Weight | Approx. 1.15 kg |
| Certifications | CE, UL compliant |
| Protection Class | IP20 (cabinet‑mount only) |
Key Features & Benefits
- 40‑channel high‑density TMR acquisition: Each channel implements triple‑signal‑path 2‑out‑of‑3 hardware voting, eliminates single‑point‑failure risk for analog measurement loops, meets SIL 3 safety‑integrity requirements.
- Flexible signal compatibility: Supports industry‑standard 0‑22 mA and 0‑6 VDC field transmitters, widely compatible with safety‑related process sensors.
- Per‑channel line‑monitoring function: Independently detects field‑wiring open‑circuit and short‑circuit faults, reports diagnostic alarms without interfering with normal safety‑system operation.
- On‑board high‑precision SOE: 1 ms time‑stamped event recording, captures analog‑channel state changes for post‑trip fault analysis.
- Hot‑swap maintainability: Supports online module replacement while SIS keeps running, reduces plant downtime during overhaul and maintenance work.
- High‑voltage galvanic isolation: 2500 V isolation barrier protects internal safety electronics from field‑side surge and EMI interference.
- Conformal‑coated option (T8431C): Enhanced moisture‑resistance and anti‑corrosion performance for offshore, coastal and corrosive cabinet environments.
- Seamless Trusted‑platform integration: Works together with Trusted processor, expander modules and FTA termination hardware.

T8431
Related Series‑Family Models (Trusted SIS family)
ICS TRIPLEX Trusted safety‑system hardware
- T8431: 40‑channel TMR analog input module (target model)
- T8431C: Conformal‑coated version of T8431
- T8311: Main‑chassis expander interface module
- T8310: Expander processor for remote expander chassis
- T8151B: Communication interface module
- T8471C: 32‑channel TMR digital output module

