LAM 810-102361-222 Rocker Valve Interface Board, Semiconductor Chamber Control PCB

  1. 810-102361-R222: Revised updated revision of the rocker valve interface board
  2. 810-048425-001: LAM chamber vacuum pressure sensor board
  3. 810-002876-001: Main chamber system controller motherboard
  4. 810-065241-001: Gas box mass flow controller interface PCB
  5. 810-114278-001: RF match control board for LAM etch chamber
  6. 810-078432-001: Chamber door safety interlock PCB
  7. 853-045976-001: Rocker valve actuator assembly with hall sensor
  8. 810-032519-001: Backplane distribution board for chamber I/O

 

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Description

LAM 810-102361-222 Rocker Valve Interface Board, Semiconductor Chamber Control PCB

 

Product Description

The 810-102361-222 is a dedicated chamber rocker valve interface PCB manufactured by LAM Research for plasma etch semiconductor processing platforms. It serves as the local signal interface between the tool main controller and chamber-mounted rocker valves, handling valve drive commands, position feedback reading, vacuum interlock monitoring and fault diagnostics. The board features conformal-coated circuitry to withstand the cleanroom environment, including humidity, trace corrosive process gases and vibration. It converts digital control bus signals into valve drive outputs and returns hall-effect position sensor status back to the host software, ensuring precise timing of chamber pumping, venting and isolation valve sequences. It is a critical spare part for LAM etch tools, used to maintain chamber pressure stability and wafer processing cycle integrity.

 

Technical Parameters

Item Specification
Manufacturer LAM Research
Model 810-102361-222
Function Rocker Valve Drive & Position Feedback Interface Board
Power Supply 24 VDC, auxiliary 5 VDC for sensor circuits
Signal Interface Tool proprietary internal control bus; Hall sensor position inputs; valve drive outputs
Diagnostics Open load, short circuit, valve stall and position mismatch fault reporting
PCB Protection Conformal coating for semiconductor cleanroom / process gas resistance
Mounting Internal chamber chassis PCB assembly
Operating Temperature 10 ℃ ~ 65 ℃
Humidity 10%–85% RH, non-condensing
Compliance SEMI S2 semiconductor equipment safety standard
Weight Approx. 0.21 kg
Status Indicators LEDs for power, bus activity, valve drive and sensor signal

 

Recommended Related Models (8 units)

  1. 810-102361-R222: Revised updated revision of the rocker valve interface board
  2. 810-048425-001: LAM chamber vacuum pressure sensor board
  3. 810-002876-001: Main chamber system controller motherboard
  4. 810-065241-001: Gas box mass flow controller interface PCB
  5. 810-114278-001: RF match control board for LAM etch chamber
  6. 810-078432-001: Chamber door safety interlock PCB
  7. 853-045976-001: Rocker valve actuator assembly with hall sensor
  8. 810-032519-001: Backplane distribution board for chamber I/O

LAM 810-102361-222

Compatibility & Installation Traps

Compatibility

  • Primary host platforms: LAM Research 2300 Flex, Kiyo series plasma etch systems
  • Control software: LAM host fab tool software, chamber recipe and fault monitoring framework
  • Field devices: LAM chamber rocker valve assemblies with integrated Hall position sensors
  • Bus note: It uses LAM proprietary internal chamber bus; not compatible with standard PLC fieldbus systems.

Critical Installation Traps

  1. Revision Matching: Board revision must match tool chamber software configuration. Mismatched revisions lead to valve position readback errors or recipe abort.
  2. Conformal Coating Integrity: Do not scratch or peel the conformal coating during ESD handling. Damaged coating exposes copper traces to process gas byproducts and causes corrosion failures.
  3. Hall Sensor Wiring Polarity: Reversed sensor wiring gives inverted valve position signals. The tool will trigger false “valve not seated” interlocks and halt wafer processing.
  4. ESD Sensitivity: This is a high-sensitivity signal PCB. All handling must be done inside ESD controlled cleanroom stations with grounded wrist straps.
  5. 24V Drive Overload: A shorted valve coil on the rocker actuator can destroy board output drivers. Isolate valve coils before powering the new PCB.
  6. Chassis Grounding: Improper chassis ground creates noise on low-level Hall sensor signals, leading to intermittent position flicker and random chamber faults.
  7. Cleanroom Contamination Risk: Avoid touching PCB traces or connector pins with bare hands. Oil residue causes long-term leakage and drift under process heat.
  8. Recipe Timing Dependence: After replacement, run valve teach / position calibration sequence. Skipping calibration results in incorrect valve stroke timing and pressure excursions.

 

Standard Operating Procedure (SOP)

  1. Pre-installation inspection: Examine PCB for scratches, coating damage and connector pin deformation. Confirm part and revision match the tool BOM.
  2. Isolation and lockout: Put the chamber into safe state, purge process gases, de-energize 24VDC chamber power and engage tool lockout/tagout.
  3. Mechanical removal & fitment: Remove chassis cover, disconnect bus, valve drive and sensor connectors. Seat the replacement board into the chassis mounting points, secure fasteners.
  4. Connector termination: Reconnect all harnesses, verify pin alignment and lock connector latches. Check Hall sensor and valve coil wiring polarity.
  5. Power-up and self-test: Restore chamber auxiliary power. Confirm power and bus LEDs illuminate. Execute tool built-in I/O and valve self-test.
  6. Valve calibration: Run rocker valve teach routine in chamber service menu; set fully open / fully closed Hall sensor reference positions.
  7. Process validation: Execute dry chamber cycle, monitor valve position tracking, interlock status and chamber pressure stability. Run test wafer qualification before production release.
  8. Decommissioning: Power down and lock out before extraction. Place old PCB into ESD shielding bag for failure analysis or disposal. Store spare boards in dry, ESD-controlled storage.

 

Application Scenarios

  • LAM plasma etch chamber rocker valve control and position monitoring
  • Vacuum pumping and vent sequence control for wafer processing chambers
  • Chamber isolation valve interlock and fault detection
  • Cleanroom semiconductor wafer etch production tools
  • Preventive maintenance and chamber PCB spare replacement
  • Troubleshooting of intermittent valve position readback faults
  • Tool upgrade and chamber subsystem retrofit
  • Failure analysis for chamber valve actuation faults

 

Supporting Components

  • LAM rocker valve actuator with hall position sensor (853-045976-001)
  • ESD wrist strap, ESD mat and shielding bags for cleanroom service
  • Chamber internal wiring harness and replacement connector pins
  • Torque screwdriver set for PCB mounting fasteners
  • LAM tool service software and service access account
  • Conformal coating touch-up repair kit
  • Chamber purge gas supply and lockout hardware
  • Vacuum gauge and chamber leak check kit for post-repair validation