Bosch Rexroth Indramat 2AD160B-B350R2-BS03-D2N1, 2AD Series Asynchronous AC Servo Motor

Description

Bosch Rexroth Indramat 2AD160B-B350R2-BS03-D2N1, 2AD Series Asynchronous AC Servo Motor

Core Product Overview

2AD160B-B350R2-BS03-D2N1 belongs to Rexroth Indramat 2AD series high-performance asynchronous AC servo motor. It is a closed-loop vector controlled induction motor, equipped with high-resolution encoder feedback and built-in electric holding brake, matched with Rexroth Indramat digital servo drives. It adopts independent axial forced cooling fan design, continuous high torque output, suitable for machine tools, heavy-duty automation, packaging and material handling equipment. This is a servo motor, different from Honeywell DCS / SIS rack cards and Yokogawa CENTUM controllers.

Main Technical Specifications

• Part Number: 2AD160B-B350R2-BS03-D2N1
• Manufacturer: Bosch Rexroth (Indramat)
• Type: 3-phase asynchronous AC servo motor
• Frame Size: 160, Stack length B
• Cooling: Axial blower forced cooling
• Brake: Built-in electric holding brake
• Feedback: High-resolution incremental encoder
• Mounting: Flange + foot combined mounting
• Vibration Grade: R
• Winding Code: BS03
• Ambient Temperature: 0 ~ +40°C
• Shaft: Keyed shaft with balanced shaft seal
• Power Terminal Box: Top side entry
• Status: Obsolete / EOL original production; only surplus new or refurbished spare available
• Matching Drive: Rexroth Indramat DDS / DKR series servo drives

2AD160B-B350R2-BS03-D2N1

Same-Series Model Recommendations (8 Items)

• 2AD160B-B350R2-BS03-D2N1 (subject model)
• 2AD160B-B350O2-BS03-D2N1 (no brake variant)
• 2AD160B-B350R1-BS03-D2N1 (different winding / speed grade)
• 2AD160C-B350R2-BS03-D2N1 (longer stack length C)
• CC-IP0101 Honeywell PROFIBUS gateway
• CC-PCNT01 Honeywell C300 DCS controller
• FC-QPP-0001 Honeywell Safety Manager SIS CPU
• CP451-10 Yokogawa CENTUM VP DCS CPU

Professional Quality Control & Testing Standard Operating Procedures

All surplus and refurbished 2AD160B-B350R2-BS03-D2N1 motors follow this inspection workflow:

1. Visual Inspection: Check motor housing, flange, shaft, terminal box, brake connector, encoder connector, nameplate marking.
2. Winding Resistance & Insulation Test: Measure three-phase winding balance, megger insulation resistance between winding and ground.
3. Brake Function Test: Energize / de-energize holding brake, verify release and holding torque, no sticking.
4. Encoder Signal Test: Connect encoder simulator, check A/B/Z phase waveform and resolution.
5. No-load Run Test: Power with matched drive, run at multiple speeds, check noise, vibration, temperature rise.
6. Vibration Test: Verify vibration level meets Grade R requirement.
7. Thermal Soak Test: Continuous running within rated temperature range, monitor winding temperature.
8. Final Cleaning & Packaging: Protect shaft, apply anti-rust oil, ESD cover for encoder port, test certificate attached.

New / Refurbished Motor Installation Guidelines

1. Pre-Installation Safety: Lock out servo drive power, release stored DC bus energy, follow machine LOTO procedure.
2. Mechanical Alignment: Check mounting flange and foot level, align motor and load coupling; avoid misalignment.
3. Coupling & Shaft Protection: Fit coupling properly; do not hammer shaft directly.
4. Cable Wiring: Separate power cable, brake cable and encoder shielded cable; shield grounded at single end, away from high-power cables.
5. Drive Configuration: Upload motor parameter file to Rexroth drive, set encoder type, brake logic, limit parameters.
6. Offline Functional Test: JOG motor without load, confirm rotation direction, encoder counting and brake action.
7. Commissioning & Acceptance: Tune speed / position loop, test emergency stop and brake holding under load, archive motor parameters and test report.

Application Scenarios & Product Features

Typical Application Scenarios

• Heavy-duty machine tool main spindle and feed axes
• Automation production lines, packaging machinery, material handling
• Metal forming, extrusion and high-duty continuous process machinery
• Spare replacement for legacy Indramat 2AD servo systems

Core Product Features

• Forced axial blower cooling for sustained high torque at low speed
• Integrated electric holding brake for static load holding and safety stop
• High-resolution encoder for precise position and speed closed-loop control
• Combined flange and foot mounting for flexible mechanical integration
• Balanced keyed shaft, suitable for direct coupling to gearboxes and loads
• Requires matched Rexroth Indramat servo drive; cannot run directly on mains power
• Obsolete legacy model; replacement needs drive parameter matching and mechanical dimension confirmation

Frequently Asked Questions (FAQ)

Q1: Is this a Honeywell DCS module? A1: No, it is Rexroth Indramat asynchronous servo motor, used for motion control, not process DCS/SIS rack hardware.

Q2: What is the difference between suffix R2 and O2? A2: R2 = with electric holding brake; O2 = without brake, no brake coil and brake connector. Not interchangeable without mechanical and control modification.

Q3: Can it be replaced by other 2AD160B variants directly? A3: No. Winding code, brake, feedback type and speed/torque curve must match the original drive parameter set.

Q4: What are common failure modes? A4: Winding insulation aging, holding brake friction pad wear, encoder cable or encoder head damage, bearing noise, blower fan failure.

Q5: Can I run it with third-party servo drives? A5: It can theoretically run on other drives supporting induction motor vector control, but original encoder protocol and motor curve are optimized for Indramat DDS/DKR drives; third-party use needs full re-tuning and risk assessment.